Todd Drummond Consulting


Truss Manufacturing Labor Tracking Software












Forum website for wood components


Lean Manufacturing Consulting Service for Wood Truss & Wall Panel Manufacturers


Todd Drummond Consulting can help you expand your capabilities and reduce your cost.

  1. Lean manufacturing consulting services
  2. Wood truss labor estimations for design software (Time Standards)
  3. Truss Shop Labor Tracking Software
  4. *** Free information available on this website ***


Truss Manufacturing Time Standards 
(Truss labor estimations for truss design software)
  • Production Efficiencies 
    • Huge gains when applied properly
    • Also known as the Houlihan Method in the truss industry
    • Man-Minutes, R.E. or S.U. units
  • Pricing  
    • Better Gross Margins
  • Scheduling  
    • Excellent Processing Method that is Dependable
Click here for... Time Standards Brochure

Lean Principles
  • Explained 
    • Uncomplicated terminology for all personal to understand
  • Demonstrated 
    • Real world examples
  • Tailored for Your Company
    • Suggestions of current practices to increase productivity 
    • All suggestions based on best practices of proven practices 
  • Includes Theory of Constraints
    • Very effective and proven method to increase overall profitability
New & Existing Equipment Assessment and Shop Layout 
  • Better Material Flow
  • Better Equipment Use
  • Better Understanding of New Investments for Growth and Efficiencies 
    • I do not make any commissions or other compensation from any equipment or plate manufacture for recommendations.  My fees are solely paid for by client for unbiased advice that only has their best interest in mind.
 See my webpage “Consultation” for the details.

 4 Day Consult - Normal Payback less than 3 months

Click here for... Consulting Brochure




Truss Shop Labor Tracking Software

Is your truss sales market getting tighter? If so it is even more important to stop guessing your labor time and cost for each order. Average costing does not work when every order's true cost counts so much more than it used too.

  • Easy to use Software 
    • Tracks All Labor Efficiencies (Expected versus Actual)
    • Tracks All Labor Cost (Expected versus Actual)
  • Includes Incentive Payouts based on  Efficiencies of Time Standards or Labor Cost Savings.
Click here to see web page...  Software 

Click here to download the...
 Software Brochure




*** New Forum Site ***

  1. Free postings to advertise your equipment, employment positions and positions wanted. 
  2. Discuss the latest and greatest topics of our industry.

***  Free Information ***

On this website you will find helpful ideas for improving various areas:

Everyone talks about the desire to make real positive changes in their group and company, but few companies are able to actually implement those changes.  "Drummond’s 7 Roadblocks to Real Positive Changes"

Eight Deadly Productivity Sins of Design Departments is a must-read. Want to increase the capabilities of your existing design department? Then see the Design Productivity web page. Most companies are guilty of at least one of these productivity killer sins. 
 
Want to Increase Productivity in your manufacturing facility? One way to help achieve this is with an Effective Incentive Program for your builders. 
 
How about Scheduling of Production? Does your company have problems with meeting the established production schedule? Click this Scheduling link or the scheduling web page button to see the four root causes.
 
Want every order to add to the bottom line equally? The standard margin formula used in the component industry (Labor + Material divided by a number) does not do this. Read the Margins webpage for more information



Testimonial for Consulting Services…
 Cal-Asia...
 Cal-Asia has been in the truss business for thirty years.  We felt we had a pretty good grasp on our costs, and were pretty efficient in how we did things.  While this was true, I cannot overstate the improvements we have already seen after implementing the suggestions Todd offered following his visit to our plant.
Using the principles Todd has embraced will enable us to estimate and measure actual costs per job at a level of accuracy never before realized.  His suggestions for analyzing our procedures have already increased efficiency in more than one department.
I do not hesitate to recommend Todd Drummond to anyone trying to better understand costs and improve efficiency.
 
Allen Erickson, Cal-Asia Truss, Concord, CA
See reference page for statements by general managers and owners about services.



Consulting Service

 *** 4 Day Consult - Normal Payback less than 3 months ***
 Once this consultation has been completed and the principles are implemented, you could expect 

  • Increased profitability   
  • The ability to implement a time standards system in your production facility (Better known as “Houlihan”) 
  • Better communication and cooperation between different departments. 
  • Proper lean principles that will be the foundation to apply in every location and department. 

     See my webpage “Consultation” for the details.

Click here for... Consulting Brochure


Thinking of Entering the Component Industry?
 
If you are new to the component industry and you are looking for real numbers to make a decision as to whether this may be something you want to invest your hard earned money in, then take a look at T & W Prospectus webpage to see a listing of information that you may have been searching for.
 


Testimonial for Consulting Services…
 
Mar-Span Truss Inc…
 
Mar-Span got its start almost 20 years ago, building pole barn trusses and long runs of trusses. This has been our focus through the years, which is still the mainstay of our business. When the economy shifted, and our residential sector grew, we needed to be able to properly cost and market this style of project. Hiring Todd fast-tracked our ability to efficiently design and build this style of project.
 
His consultation was a breath of fresh air, a new look at production methods, and helped us standardize our whole process. I would recommend to anyone looking to increase efficiency by taking a new look at production methods, or anyone who is integrating automation into their existing facilities, to use the services of Todd. 
 
Gerry Frey, Manager, Mar-Span Truss Inc.  Drayton ON Canada

See reference page for statements by general managers and owners about services.



Truss Shop Labor Tracker Software
Do you want to know…
  • How much labor was actually involved for every work order?
  • What the estimated labor hours versus actual hours were for every work order?  
  • How productive every group or individual is at any given moment in every department?
  • Real-time tracking of any work order or unit?
  • Automated incentive programs that are based on actual versus expected rates?
 See webpage “Labor Software”
 

Experience Teaches Only the Teachable
--Aldous Huxley
In my personal, unending quest to understand and learn more, I whole-heartedly welcome any comments or suggestions that you may have. Please take the time to contact me with any question or suggestions. We will both benefit when we share ideas. I would be happy to discuss a greater, in-depth analysis of your operation should you desire a consultation. However, all that is written in these web pages are available for you to implement into your organization. 

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Todd Drummond Consulting, LLC.

E-Mail: todd@todd-drummond.com

Phone: 603-763-8857    Fax 815-364-2923