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References
&
Testimonials
Everyone gains
many new ideas to increase
efficiencies and profitability from my lean manufacturing consulting
services. See below what these very
experienced and well known veterans of our industry have to say. They
are all good at what they do, but my services helped
them take it to the next level of efficiencies and profitability.
Independent
Consulting Services - Since 2003
20+
Years in Truss Industry
40+ Companies Served and Counting
Please contact
me for referrals
and I will forward names and phone numbers of the individuals who have
given permission to be contacted.
Testimonials -----------------------------------------
McCabe Lumber Loveland, Ohio In recent years, the market for component manufacturing businesses has changed drastically. Our industry has become
extremely competitive. The drop in construction has caused manufacturers to reduce
prices as far as possible in order to “get the job.” During this time, we
are forced to question our estimating techniques. We believe that a
critical key to success is the ability to identify our true cost on every job that
we estimate. We have to be aware of the point at which the job is no longer
profitable.
Todd
provided us with time standards which were specific to the equipment that we use.
This information allowed us to estimate our jobs with a dramatically increased
level of accuracy on each project, regardless of its level of complexity.
The time standards also gave us the information to measure our production and
establish target output for each workstation in our shop.
Todd
also offered suggestions for lean manufacturing practices, marketing, quality
control, production, and design incentives. We continue to implement his
ideas, which have received positive feedback from our customers. Each has
resulted in improvements to our operations.
I
recommend Todd’s consultation to any truss manufacturer, even during this
difficult market. The expense of the consult was money well spent in
improving our profitability.
Joe
Tepe Components Division Manager,
Co-Owner Loveland, Ohio
-----------------------------------------
Victoria Truss Ltd.
2007
- B.C.
Canada
I have
been working in the truss
industry since 1987 and have owned my own truss manufacturing operation
since 2007. One would be foolish to try making a go of it in the truss
industry without believing in one’s own abilities. I have been involved
in, and observed, many truss operations, and thought I had a good
handle on best practices for truss manufacturing. Well, Todd has shown
me far more than I thought possible. Mind you, we have been and
continue to be a successful company. Todd simply showed us how to
improve and I am very grateful for his advice.
I
was glad that I did not get in the mindset that this was not the right
time. Either, “We are too busy,” or, during the winter months, “Not
enough sales.” We simply brought him in for a consultation right away,
and Todd was able to help us in very short order. Our actual production
increased
substantially in just weeks when we took his advice! He also saved us
thousands of dollars purchasing the wrong type of equipment and showed
us which equipment would give us the most bangs for the buck. We are
currently implementing his Truss Shop Labor Tracking software, which
will help us to track the true cost of each order with a few mouse
clicks.
The time
and money required to implement Todd’s advice have been well worth
it. If you want honest, unbiased, new ideas that make real improvements
to your operations, give Todd a call.
Luigi
Mansueti
Owner -
Victoria Truss Ltd. 2007 - B.C. Canada
-----------------------------------------
Terra
Nova Truss -
Glenburnie, ON Canada
Now
was the time to
take our company to the next level of best practices. We wanted to stay
competitive in these uncertain times and remain profitable.
We knew we should evaluate every area and aspect of our
business. That is why we brought Todd into our operations.
Todd helped us address three key areas where we had some major
issues. The first area to address was implementing lean best
practices in our production shop. A time standards system and lean
practices have changed our whole production outlook for the
better. Although we have been building trusses for years,
Todd showed
us how we
could
improve our efficiencies and reduce our cost. Second was our
bidding process. Now, every order can be processed using time
standards, which he provided, with consistent results. Our
older bidding method was flawed, and these common methods were ones we
and our competition have been using for too many years. Due
to Todd’s assistance, we clearly see the older
methods’ shortcomings. Last and certainly not least
was [third key area]. We have implemented his Truss Shop
Labor Tracking software. As a result, with a few mouse
clicks, we know our shop manufacturing efficiencies and our real labor
cost. Now, we are able to implement job costing into our
accounting system and we know our real margins and profitability daily
instead of quarterly.
No doubt about it, Todd will provide truly positive insight into your
operations that will make a solid difference.
Mark Fox
Owner/GM - Terra Nova Truss - Glenburnie, ON Canada
-----------------------------------------
Locke
Truss Co. Ltd... 
Locke
Truss Co. Ltd. was established in 1968, and has long been known as the
"Roof Truss
Specialist”. Looking forward to
the next 5 years in the very completive South-Eastern Ontario Market,
we know
we were going to be facing very difficult times.
Todd was the “key
element” in kick
starting our
journey on lean manufacturing. A large part of my staff has many years
of
experience and Todd’s methods in the 4 days of training
worked
very well and
were just what I needed to get going. I was amazed at the response, and
willingness to embrace to changes needed. We look at production
methods, standardizing
procedures and written processes.
I
would also recommend to anyone looking to increase efficiency by taking
a new
look at production methods, or anyone who is integrating automation
into their
existing facilities, to use the services of Todd Drummond. Before
making any
capital expenditure that may not produce the return you are looking for.
Gary
Lalonde,
President Locke Truss Co. Ltd., Brockville, ON Canada
-----------------------------------------
Penn-Truss
Manufacturing
Inc…
We knew
that implementing the time
standards and lean manufacturing practices would have a very positive
affect to
our bottom line. However, time
constraints from day-to-day activities were hindering us from doing it
on our
own in a timely fashion. Time standards required us to
implement
procedures and
practices that we were unfamiliar with.
Todd provided a guiding hand to implement proper practices and time
standards. This makes a big difference. We
went from talking about it to actually doing it in a matter of months
instead
of years.
We are
seeing the results already and
are very pleased with them. We know this
because we are using his labor tracking program. We can see
our
efficiencies for both
man-hours and labor cost with just a few mouse clicks on the computers.
If you
want to stop talking about making
changes and actually make the changes, we recommend hiring
Todd’s
services to
get you were you really want to be.
Charles
and
Colin Penner, Owners of
Penn-Truss Manufacturing, Saltcoats, SK
Canada
Automated
Builder Magazine
Article
Penn-Truss
Finds
Time to Make Needed Changes - Sept 08
-----------------------------------------
Fabco Building
Components...
Since
the
founding of FABCO in 1978, my
family and I have
witnessed and been a
part of the evolution of the truss industry. One tends to develop the
attitude that you know what is best for your business since, after all,
you built it from the ground up. The reality is that you are operating
in your own busy little corner of the world.
Todd
brought to the
table a broader perspective, inviting us to question and compare our
procedures with what he has witnessed in the industry as a whole. This
led us to affirm some of our practices and change many others,
resulting in a significant improvement in productivity.
We are
excited to move
forward with the measurement and comparison of our productivity to the
labor standards provided by Todd. We feel that our relationship with
Todd has had a positive influence on our company. I would strongly
encourage others to make what we have found to be a wise investment.
Dan and Terry Tontarski,
Owners, Fabco Building Components, Watertown N.Y
Automated
Builder Magazine
Article
Fabco
- Changing methods for these harder times - April 08.pdf
-----------------------------------------
Mar-Span
got
its start almost 20
years ago, building pole barn trusses and long runs of
trusses. This
has been our focus through the years, which is still the mainstay of
our business. When the economy shifted, and our residential
sector
grew, we needed to be able to properly cost and market this style of
project.
Hiring Todd
fast-tracked our ability to efficiently design and
build this style of project. His
consultation was a breath of
fresh air, a new look at production methods, and helped us standardize
our whole process. I would recommend to anyone looking to increase
efficiency by taking a new look at production methods, or anyone who is
integrating automation into their existing facilities, to use the
services of Todd.
Gerry Frey, General Manager, Mar-Span Truss Inc. Drayton ON
Canada
Automated
Builder Magazine Article
Mar-Span
- Time Standards Case Study - May 08.pdf
-----------------------------------------
Terra
Nova Trusses…
We felt the time was right to have a person like Todd gi ve us an
independent assessment of our entire operation. We were struggling with
labor estimations on certain jobs, and Todd implemented the proper Time
Standards for us to follow, which would allow us to be more precise on
job costing.
We discussed and received advice on the implementation of a marketing
strategy, quality control, an incentive program, performance
appraisals, and the principles of lean manufacturing.
Todd has laid the foundation for our company to be a leader in our
industry and improve our bottom line. I would not hesitate to recommend
Todd to others in our field.
Denis and Frank Galway, Owners, Terra Nova Trusses Ltd, Mount Pearl,
NF Canada
Automated
Builder Magazine
Article
Terra
Nova - Lean Practices Bolster Bottom - March 08.pdf
-----------------------------------------
Farroh Roof Truss
Co.,
Inc.
Founded
in 1957, we
are celebrating 51 years in the truss Industry. We attend BCMC on a
regular basis and try to visit plants in other states whenever occasion
permits. Along with attending workshops and roundtable discussions for
insight and ideas. This
allows us an opportunity to see alternative ways of doing the same
things.
We have
felt that
although not perfect, we have a good system that is productive and
works for us. At the beginning of 2008 we looked into Todd Drummond
Consulting, as a option for potential improvements not always visible
from
within. We were a
little skeptical at first and wondered if this would be the best use of
the money allocated. However, we decided to go through with the
consultation and have an open mind.
We were
pleasantly
surprised at the insight, knowledge and frankness which Todd conveyed
to our organization. He has given us a prospective and
ideas that we could not see ourselves, of which we have incorporated
many of his ideas and have others in the works. We are appreciative of
Todd and the work that he has done for our organization!
John E.
Lund, General Manager, Farroh Roof Truss
Co., Inc., Minot ND
-----------------------------------------
Cal-Asia
Truss…
Cal-Asia has been in the truss business for thirty years. We felt we
had a pretty good grasp on our costs, and were pretty efficient in how
we did things. While this was true, I cannot overstate the improvements
we have already seen after implementing the suggestions Todd offered
following his visit to our plant.
Using the principles Todd has embraced will enable us to estimate and
measure the actual costs per job at a level of accuracy never before
realized. His suggestions for analyzing our procedures have already
increased efficiency in more than one department.
I do not hesitate to recommend Todd Drummond to anyone trying to better
understand costs and improve efficiency.
Allen Erickson, VP, Cal-Asia Truss, Concord, CA
-----------------------------------------
Concord Truss
Company…
Truss companies do not usually employ industry-specific consulting
services. We don't expect our plate/software sales representative to
solve all the labor and logistical bottlenecks that exist in our truss
plant. It's always good to get a fresh perspective on the way we do
things.
Todd's industry experience was evident from his numerous suggestions to
improve our plant’s efficiency. His suggestions were not a
standard "how to run a truss plant" list; they were very specific to
our truss plant. We implemented many of his suggestions quickly and are
incorporating other suggestions as we continue to improve our shop in
the long-term.
Jerel Phalines, VP of Operations, Concord Truss Company, Woodbury
Heights, NJ
-----------------------------------------
Trus-Way
Inc…
I wanted to let you know that I appreciate the consultation that you
provided for us. One real benefit we experienced was that we had the
opportunity to step outside the forest and get a new, fresh perspective
on our operation. We found many of your ideas to be very
straightforward and interesting, and are really looking forward to
putting them into action.
We have begun equipment modifications, as well as looking into how to
achieve the stated goals. We are very excited about our future based on
the ideas that you have provided. Thanks for your help and feel free to
use us as a reference.
Mark Smith, Director of Operations, Trus-Way Inc. Vancouver, Washington
-----------------------------------------
Rockett
Lumber and Building Supplies Limited…
I would be happy to act as a reference for potential clients. I believe
this was the best money our company could have spent in order to
understand and improve our manufacturing costs.
Rob
McLellan, P.E., V.P. Operations, Rockett Lumber and Building Supplies
Limited, Toronto, Canada
-----------------------------------------
BMC West
of Idaho Falls…
I appreciated Todd's ideas and suggestions as well as his effort to
improve our bottom line. Bringing Todd in gave us the chance to take a
fresh look at our options. He brought a new perspective and gave us
some good suggestions.
If you
are ready to
step out of the box and want to take a fresh look at your operation, I
recommend you go forward and request Mr. Drummond's services.
Dan West, General Manager, BMC West Corporation, Idaho Falls, ID
-----------------------------------------
Chesapeake
Engineered Wood & Truss…
After debating over the use of a consultant for some time, we decided
that it would be enlightening to have an outside perspective on our
company's procedures. The impact of Todd Drummond’s visit on
our
company will be felt for quite some time. While his ideas and
information may not be latest fad, his ability to instill in you and
your employees the need to look outside the box is incredible. We now
look at our entire operation in an entirely different way. We found
Todd to be extremely knowledgeable in every aspect of truss
manufacturing. While we did not jump on every recommendation, we
certainly learned more than we expected.
Mark D. Filippelli, Owner, GM Chesapeake Engineered Wood &
Truss, Salisbury MD
-----------------------------------------
Carter-Lee
Building Components Inc…
Todd Drummond’s consulting service was a positive experience
for
us at Carter-Lee Building Components. Todd provided us with a different
prospective on the production process. My supervisors and I enjoyed the
experience, and we have had good results from the implementation of the
ideas that came out of our talks over the two weeks that Todd was with
us.
Steven L. Stroder, General Manager, Carter-Lee Building Components
Inc., Mooresville, IN
-----------------------------------------
Nelson
Lumber, Winterburn Truss Div…
Todd visited our facilities and spent two weeks meeting with our
production, sales, and management personnel at multiple locations.
Since his visit, we have implemented his principles in our production
facilities. It was important to have an impartial perspective on our
operations to encourage us to step back and re-evaluate how we operate.
I enjoyed his direct approach and extensive knowledge of the industry.
It was money well spent.
Michel Carle, GM Winterburn Truss, Division of Nelson Lumber
Ltd, Alberta, Canada
Quick
overview…
Independent
Consulting
Services
Since
2003
Partial
listing
of companies where services were
provided:
- Acorn Lumber,
LLC (MN)
- Alberta Truss
Ltd. (AB, Canada)
- Anderson Truss
Co. (IL)
- Atlas Truss (BC, Canada)
- Automated
Building Components, Inc. (3
Locations in WI
& MN)
- BMC West (Idaho
Falls, ID)
- BW Baerg Truss
Mfg. (SK, Canada)
- Carter-Lee
Building Components Inc. (IN)
- Cal-Asia Truss
Inc. (CA)
- Concord Truss
Co. (NJ)
- Chesapeake
Engineered Wood & Truss
Dixie (MD)
- Component
System, Inc. (UT)
- Dunkirk Supply
(MD)
- Eastern Roof and Floor Truss (NF, Canada)
- Engineered
Building Design (IA)
- Evergreen Lumber
& Truss, Inc. (MS)
- Fabco
– Tontarski, Inc. (NY)
- Farroh Roof
Truss (ND)
- Hart Components
(TX)
- Holden Truss
Ltd. (ON, Canada)
- Kent Truss
Limited (ON, Canada)
- Kylmala Truss
(MN)
- Locke Truss
(ON, Canada)
- Mars-Span Truss
Inc. (ON, Canada)
- McCabe Lumber
(Ohio)
- Millwork Truss
Centre (ON, Canada)
- Nelson Lumber
(AB, Canada)
- Penn-Truss
Manufacturing (SK, Canada)
- Rockett Lumber
(ON, Canada)
- Star Building
Supply (AB, Canada)
- Structure Truss
(AB, Canada)
- Technological
Building Structures (NJ)
- Tech-Wood
Building Components (AB, Canada)
- Terra Nova Truss
(NF, Canada)
- Terra Nova Truss (ON, Canada)
- Timber-Tech
Truss Systems, Ltd ( AB, Canada)
- Trus-Way Inc.
(WA)
- U.S. Components,
LLC. (AZ)
- Victoria Truss 2007 LTD. ( B.C. Canada)
- ZyTech Building
Systems ( AB, Canada)
Todd
Drummond Consulting, LLC.
Copyrights
© 2009 by Todd Drummond
E-Mail: todd@todd-drummond.com
Phone:
603-763-8857
Fax 815-364-2923
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