References & Testimonials















References & Testimonials

Everyone gains many new ideas to increase efficiencies and profitability from my lean manufacturing consulting services. See below what these very experienced and well known veterans of our industry have to say. They are all good at what they do, but my services helped them take it to the next level of efficiencies and profitability.

Independent Consulting Services - Since 2003

20+ Years in Truss Industry

40+ Companies Served and Counting


Please contact me for referrals and I will forward names and phone numbers of the individuals who have given permission to be contacted.

Testimonials

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McCabe Lumber
Loveland, Ohio

In recent years, the market for component manufacturing businesses has changed drastically.  Our industry has become extremely competitive. The drop in construction has caused manufacturers to reduce prices as far as possible in order to “get the job.”  During this time, we are forced to question our estimating techniques.  We believe that a critical key to success is the ability to identify our true cost on every job that we estimate.  We have to be aware of the point at which the job is no longer profitable.

Todd provided us with time standards which were specific to the equipment that we use.  This information allowed us to estimate our jobs with a dramatically increased level of accuracy on each project, regardless of its level of complexity.  The time standards also gave us the information to measure our production and establish target output for each workstation in our shop.

Todd also offered suggestions for lean manufacturing practices, marketing, quality control, production, and design incentives.  We continue to implement his ideas, which have received positive feedback from our customers. Each has resulted in improvements to our operations.

I recommend Todd’s consultation to any truss manufacturer, even during this difficult market.  The expense of the consult was money well spent in improving our profitability.

Joe Tepe
Components Division Manager, Co-Owner

Loveland, Ohio 


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Victoria Truss Ltd. 2007 

- B.C. Canada

I have been working in the truss industry since 1987 and have owned my own truss manufacturing operation since 2007. One would be foolish to try making a go of it in the truss industry without believing in one’s own abilities. I have been involved in, and observed, many truss operations, and thought I had a good handle on best practices for truss manufacturing. Well, Todd has shown me far more than I thought possible. Mind you, we have been and continue to be a successful company. Todd simply showed us how to improve and I am very grateful for his advice.

I was glad that I did not get in the mindset that this was not the right time. Either, “We are too busy,” or, during the winter months, “Not enough sales.” We simply brought him in for a consultation right away, and Todd was able to help us in very short order. Our actual production increased substantially in just weeks when we took his advice! He also saved us thousands of dollars purchasing the wrong type of equipment and showed us which equipment would give us the most bangs for the buck. We are currently implementing his Truss Shop Labor Tracking software, which will help us to track the true cost of each order with a few mouse clicks. 

The time and money required to implement Todd’s advice have been well worth it. If you want honest, unbiased, new ideas that make real improvements to your operations, give Todd a call.

Luigi Mansueti
Owner - Victoria Truss Ltd. 2007 - B.C. Canada

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Terra Nova Truss - Glenburnie, ON Canada

Now was the time to take our company to the next level of best practices.  We wanted to stay competitive in these uncertain times and remain profitable.  We knew we should evaluate every area and aspect of our business.  That is why we brought Todd into our operations.

Todd helped us address three key areas where we had some major issues.  The first area to address was implementing lean best practices in our production shop. A time standards system and lean practices have changed our whole production outlook for the better.  Although we have been building trusses for years, Todd 
showed us how we could improve our efficiencies and reduce our cost.  Second was our bidding process.  Now, every order can be processed using time standards, which he provided, with consistent results.  Our older bidding method was flawed, and these common methods were ones we and our competition have been using for too many years.  Due to Todd’s assistance, we clearly see the older methods’ shortcomings.  Last and certainly not least was [third key area].  We have implemented his Truss Shop Labor Tracking software.  As a result, with a few mouse clicks, we know our shop manufacturing efficiencies and our real labor cost.  Now, we are able to implement job costing into our accounting system and we know our real margins and profitability daily instead of quarterly.

No doubt about it, Todd will provide truly positive insight into your operations that will make a solid difference.

Mark Fox
Owner/GM - Terra Nova Truss - Glenburnie, ON Canada
 

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Locke Truss Co. Ltd...

Locke Truss Co. Ltd. was established in 1968, and has long been known as the "Roof Truss Specialist”. Looking forward to the next 5 years in the very completive South-Eastern Ontario Market, we know we were going to be facing very difficult times. 

Todd was the “key element” in kick starting our journey on lean manufacturing. A large part of my staff has many years of experience and Todd’s methods in the 4 days of training worked very well and were just what I needed to get going. I was amazed at the response, and willingness to embrace to changes needed. We look at production methods, standardizing procedures and written processes.

I would also recommend to anyone looking to increase efficiency by taking a new look at production methods, or anyone who is integrating automation into their existing facilities, to use the services of Todd Drummond. Before making any capital expenditure that may not produce the return you are looking for.

Gary Lalonde, President Locke Truss Co. Ltd., Brockville, ON Canada

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Penn-Truss Manufacturing Inc

We knew that implementing the time standards and lean manufacturing practices would have a very positive affect to our bottom line.  However, time constraints from day-to-day activities were hindering us from doing it on our own in a timely fashion.  Time standards required us to implement procedures and practices that we were unfamiliar with.  Todd provided a guiding hand to implement proper practices and time standards.  This makes a big difference. We went from talking about it to actually doing it in a matter of months instead of years. 

We are seeing the results already and are very pleased with them.  We know this because we are using his labor tracking program.  We can see our efficiencies for both man-hours and labor cost with just a few mouse clicks on the computers.

If you want to stop talking about making changes and actually make the changes, we recommend hiring Todd’s services to get you were you really want to be.

Charles and Colin Penner, Owners of Penn-Truss Manufacturing, Saltcoats, SK Canada

Automated Builder Magazine Article
Penn-Truss Finds Time to Make Needed Changes - Sept 08

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Fabco Building Components...

Since the founding of FABCO in 1978, my family and I have witnessed and been a part of the evolution of the truss industry. One tends to develop the attitude that you know what is best for your business since, after all, you built it from the ground up. The reality is that you are operating in your own busy little corner of the world.

Todd brought to the table a broader perspective, inviting us to question and compare our procedures with what he has witnessed in the industry as a whole. This led us to affirm some of our practices and change many others, resulting in a significant improvement in productivity.

We are excited to move forward with the measurement and comparison of our productivity to the labor standards provided by Todd. We feel that our relationship with Todd has had a positive influence on our company. I would strongly encourage others to make what we have found to be a wise investment.

Dan and Terry Tontarski, Owners, Fabco Building Components, Watertown N.Y

Automated Builder Magazine Article
Fabco - Changing methods for these harder times - April 08.pdf

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Mar-Span Truss Inc…

Mar-Span got its start almost 20 years ago, building pole barn trusses and long runs of trusses. This has been our focus through the years, which is still the mainstay of our business.  When the economy shifted, and our residential sector grew, we needed to be able to properly cost and market this style of project.
Hiring Todd fast-tracked our ability to efficiently design and build this style of project.  His consultation was a breath of fresh air, a new look at production methods, and helped us standardize our whole process. I would recommend to anyone looking to increase efficiency by taking a new look at production methods, or anyone who is integrating automation into their existing facilities, to use the services of Todd.

Gerry Frey, General Manager, Mar-Span Truss Inc. Drayton ON Canada

Automated Builder Magazine Article
Mar-Span - Time Standards Case Study - May 08.pdf

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Terra Nova Trusses…

We felt the time was right to have a person like Todd give us an independent assessment of our entire operation. We were struggling with labor estimations on certain jobs, and Todd implemented the proper Time Standards for us to follow, which would allow us to be more precise on job costing.


We discussed and received advice on the implementation of a marketing strategy, quality control, an incentive program, performance appraisals, and the principles of lean manufacturing.


Todd has laid the foundation for our company to be a leader in our industry and improve our bottom line. I would not hesitate to recommend Todd to others in our field.


Denis and Frank Galway, Owners, Terra Nova Trusses Ltd, Mount Pearl, NF Canada

Automated Builder Magazine Article
Terra Nova - Lean Practices Bolster Bottom - March 08.pdf


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Farroh Roof Truss Co., Inc.

Founded in 1957, we are celebrating 51 years in the truss Industry. We attend BCMC on a regular basis and try to visit plants in other states whenever occasion permits. Along with attending workshops and roundtable discussions for insight and ideas. This allows us an opportunity to see alternative ways of doing the same things.

We have felt that although not perfect, we have a good system that is productive and works for us. At the beginning of 2008 we looked into Todd Drummond Consulting, as a option for potential improvements not always visible
from within. We were a little skeptical at first and wondered if this would be the best use of the money allocated. However, we decided to go through with the consultation and have an open mind.

We were pleasantly surprised at the insight, knowledge and frankness which Todd conveyed to our organization. He has given us a prospective and ideas that we could not see ourselves, of which we have incorporated many of his ideas and have others in the works. We are appreciative of Todd and the work that he has done for our organization!

John E. Lund, General Manager, Farroh Roof Truss Co., Inc., Minot ND

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Cal-Asia Truss…

Cal-Asia has been in the truss business for thirty years. We felt we had a pretty good grasp on our costs, and were pretty efficient in how we did things. While this was true, I cannot overstate the improvements we have already seen after implementing the suggestions Todd offered following his visit to our plant.


Using the principles Todd has embraced will enable us to estimate and measure the actual costs per job at a level of accuracy never before realized. His suggestions for analyzing our procedures have already increased efficiency in more than one department.


I do not hesitate to recommend Todd Drummond to anyone trying to better understand costs and improve efficiency.


Allen Erickson, VP, Cal-Asia Truss, Concord, CA


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Concord Truss Company…

Truss companies do not usually employ industry-specific consulting services. We don't expect our plate/software sales representative to solve all the labor and logistical bottlenecks that exist in our truss plant. It's always good to get a fresh perspective on the way we do things.


Todd's industry experience was evident from his numerous suggestions to improve our plant’s efficiency. His suggestions were not a standard "how to run a truss plant" list; they were very specific to our truss plant. We implemented many of his suggestions quickly and are incorporating other suggestions as we continue to improve our shop in the long-term.


Jerel Phalines, VP of Operations, Concord Truss Company, Woodbury Heights, NJ



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Trus-Way Inc…

I wanted to let you know that I appreciate the consultation that you provided for us. One real benefit we experienced was that we had the opportunity to step outside the forest and get a new, fresh perspective on our operation. We found many of your ideas to be very straightforward and interesting, and are really looking forward to putting them into action.


We have begun equipment modifications, as well as looking into how to achieve the stated goals. We are very excited about our future based on the ideas that you have provided. Thanks for your help and feel free to use us as a reference.


Mark Smith, Director of Operations, Trus-Way Inc. Vancouver, Washington


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Rockett Lumber and Building Supplies Limited…

I would be happy to act as a reference for potential clients. I believe this was the best money our company could have spent in order to understand and improve our manufacturing costs.


Rob McLellan, P.E., V.P. Operations, Rockett Lumber and Building Supplies Limited, Toronto, Canada

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BMC West of Idaho Falls…

I appreciated Todd's ideas and suggestions as well as his effort to improve our bottom line. Bringing Todd in gave us the chance to take a fresh look at our options. He brought a new perspective and gave us some good suggestions.

If you are ready to step out of the box and want to take a fresh look at your operation, I recommend you go forward and request Mr. Drummond's services.

Dan West, General Manager, BMC West Corporation, Idaho Falls, ID


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Chesapeake Engineered Wood & Truss…

After debating over the use of a consultant for some time, we decided that it would be enlightening to have an outside perspective on our company's procedures. The impact of Todd Drummond’s visit on our company will be felt for quite some time. While his ideas and information may not be latest fad, his ability to instill in you and your employees the need to look outside the box is incredible. We now look at our entire operation in an entirely different way. We found Todd to be extremely knowledgeable in every aspect of truss manufacturing. While we did not jump on every recommendation, we certainly learned more than we expected.


Mark D. Filippelli, Owner, GM Chesapeake Engineered Wood & Truss, Salisbury MD


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Carter-Lee Building Components Inc…

Todd Drummond’s consulting service was a positive experience for us at Carter-Lee Building Components. Todd provided us with a different prospective on the production process. My supervisors and I enjoyed the experience, and we have had good results from the implementation of the ideas that came out of our talks over the two weeks that Todd was with us.


Steven L. Stroder, General Manager, Carter-Lee Building Components Inc., Mooresville, IN


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Nelson Lumber, Winterburn Truss Div…

Todd visited our facilities and spent two weeks meeting with our production, sales, and management personnel at multiple locations. Since his visit, we have implemented his principles in our production facilities. It was important to have an impartial perspective on our operations to encourage us to step back and re-evaluate how we operate. I enjoyed his direct approach and extensive knowledge of the industry. It was money well spent.


Michel Carle, GM Winterburn Truss, Division of Nelson Lumber Ltd, Alberta, Canada






Quick overview…
Independent Consulting Services
Since 2003

Partial listing of companies where services were provided:
  • Acorn Lumber, LLC (MN)
  • Alberta Truss Ltd. (AB, Canada)
  • Anderson Truss Co. (IL)
  • Atlas Truss (BC, Canada)
  • Automated Building Components, Inc. (3 Locations in WI & MN)
  • BMC West (Idaho Falls, ID)
  • BW Baerg Truss Mfg. (SK, Canada)
  • Carter-Lee Building Components Inc. (IN)
  • Cal-Asia Truss Inc. (CA)
  • Concord Truss Co. (NJ)
  • Chesapeake Engineered Wood & Truss Dixie (MD)
  • Component System, Inc. (UT)
  • Dunkirk Supply (MD)
  • Eastern Roof and Floor Truss (NF, Canada)
  • Engineered Building Design (IA)
  • Evergreen Lumber & Truss, Inc. (MS)
  • Fabco – Tontarski, Inc. (NY)
  • Farroh Roof Truss (ND)
  • Hart Components (TX)
  • Holden Truss Ltd. (ON, Canada)
  • Kent Truss Limited (ON, Canada)
  • Kylmala Truss (MN)
  • Locke Truss (ON, Canada)
  • Mars-Span Truss Inc. (ON, Canada)
  • McCabe Lumber (Ohio)
  • Millwork Truss Centre (ON, Canada)
  • Nelson Lumber (AB, Canada)
  • Penn-Truss Manufacturing (SK, Canada)
  • Rockett Lumber (ON, Canada)
  • Star Building Supply (AB, Canada)
  • Structure Truss (AB, Canada)
  • Technological Building Structures (NJ)
  • Tech-Wood Building Components (AB, Canada)
  • Terra Nova Truss (NF, Canada)
  • Terra Nova Truss (ON, Canada)
  • Timber-Tech Truss Systems, Ltd ( AB, Canada)
  • Trus-Way Inc. (WA)
  • U.S. Components, LLC. (AZ)
  • Victoria Truss 2007 LTD. ( B.C. Canada)
  • ZyTech Building Systems ( AB, Canada)
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Todd Drummond Consulting, LLC.
 Copyrights © 2009 by Todd Drummond

E-Mail: todd@todd-drummond.com

Phone: 603-763-8857    Fax 815-364-2923